capabilities
CLS has an extensive portfolio of capabilities, harnessing cutting-edge equipment and technology, and backed by a staff who understands the importance of quality, dependability, and consistent results.
capabilities
CLS has an extensive portfolio of capabilities, harnessing cutting-edge equipment and technology, and backed by a staff who understands the importance of quality, dependability, and consistent results.
Fiber Laser Cutting
• Lights Out Automation, with auto loading/unloading
• Large format: 80 in. x 160 in. sheet size maximum
• Materials up to 1 in. thick in SS, AL, and Carbon Steel
• Large format: 80 in. x 160 in. sheet size maximum
• Materials up to 1 in. thick in SS, AL, and Carbon Steel
• Equipment
- Trumpf TruLaser 3040, 4000 Watt (Solid State, Fiber)
- Trumpf TruLaser 3040, 8000 Watt (Solid State, Fiber)
- Lights Out Automation
- Automatic Loading/Unloading
- Automatic Nozzle Changing & Cleaning
- 2-Axis Cutting
- Fiber Optic Beam Delivery
- Flying-Optics (Flying-optics lasers feature a stationary table and a cutting head (with laser beam) that moves over the workpiece in both horizontal dimensions. Flying-optics cutters keep the workpiece stationary during processing, and often don't require material clamping.)
- Stainless Steel
- Cold-Rolled Steel
- Hot-Rolled Steel
- Heavy Carbon Steel Plate
- Thin Metals
- Coated Metals
CNC Punching
• Punch, tap/extrude, emboss/deboss, and perforation all possible
• 60 in. x 120 in. sheet size maximum
• Materials up to 5/16 in. thick in SS, AL, Carbon Steel, and red metals
• Post-process, part flattening/leveling available
• 60 in. x 120 in. sheet size maximum
• Materials up to 5/16 in. thick in SS, AL, Carbon Steel, and red metals
• Post-process, part flattening/leveling available
• Equipment/capabilities
- Trumpf TruPunch 5000 Automatic sheet loading, part sorting and unloading
- Full rotation on all tool stations allowing tapping and scoring of material
- Large catalog of tools and custom tooling available
CNC Bending & Forming
• Bending length up to 167 in.
• 6-Axis back gauge
• Press Force maximum of 253 US tons
• Tight Tolerances
• Vast tooling catalog
• 6-Axis back gauge
• Press Force maximum of 253 US tons
• Tight Tolerances
• Vast tooling catalog
• Equipment
• Capabilities
- Trumpf TruBend 5230
- Press Force: 253 tons
- Bending Length: 167 in.
- Press Force: 253 tons
- Trumpf TruBend 5170
- Press Force: 187 tons
- Bending Length: 167 in.
- Press Force: 187 tons
- Trumpf TruBend 5130
- Press Force: 141 tons
- Bending Length: 127 in.
- Press Force: 141 tons
- Trumpf TruBend 7036
- Press Force: 40 tons
- Bending Length: 40 in.
- Press Force: 40 tons
• Capabilities
- Variable part thickness and types, nominal max of .250” in steel
- Nominal Tolerances of +/- .015” through multiple bends
- Up to +/- .005” tolerance for single form parts.
- Open machine architecture allows large box heights and greater part flexibility
- Hemming
- High precision, consistency
- Offline programming
- Fully automatic Safety
- Efficient and ergonomic for maximum efficiency
CNC Vertical Machining
• 3-Axis vertical machining
• CNC control capabilities
• In-house fixturing and tooling
• In-house CAM programming
• CNC control capabilities
• In-house fixturing and tooling
• In-house CAM programming
• Equipment
- Doosan DNM6700 Vertical Machining Center
- Milling, Drilling, Tapping, Thread Milling, Knurling, Broaching, Counterboring, Countersinking, Pocketing, Profiling, Reaming, Facing
- Table Size: 1500 mm x 670 mm
- Max Load: 1300 kg (2866 lbs)
- Spindle to Table Distance: 150 mm – 775 mm
- Alloy Steels, Aluminum, Brass, Bronze Alloys, Carbon Steel, Copper, Stainless Steel, ABS, Acetal, Acrylic, Nylon, Polycarbonate
Fiber Laser Cutting
• Lights Out Automation, with auto loading/unloading
• Large format: 80 in. x 160 in. sheet size maximum
• Materials up to 1 in. thick in SS, AL, and Carbon Steel
• Large format: 80 in. x 160 in. sheet size maximum
• Materials up to 1 in. thick in SS, AL, and Carbon Steel
• Equipment
- Trumpf TruLaser 3040, 4000 Watt (Solid State, Fiber)
- Trumpf TruLaser 3040, 8000 Watt (Solid State, Fiber)
- Lights Out Automation
- Automatic Loading/Unloading
- Automatic Nozzle Changing & Cleaning
- 2-Axis Cutting
- Fiber Optic Beam Delivery
- Flying-Optics (Flying-optics lasers feature a stationary table and a cutting head (with laser beam) that moves over the workpiece in both horizontal dimensions. Flying-optics cutters keep the workpiece stationary during processing, and often don't require material clamping.)
- Stainless Steel
- Cold-Rolled Steel
- Hot-Rolled Steel
- Heavy Carbon Steel Plate
- Thin Metals
- Coated Metals
CNC Punching
• Punch, tap/extrude, emboss/deboss, and perforation all possible
• 60 in. x 120 in. sheet size maximum
• Materials up to 5/16 in. thick in SS, AL, Carbon Steel, and red metals
• Post-process, part flattening/leveling available
• 60 in. x 120 in. sheet size maximum
• Materials up to 5/16 in. thick in SS, AL, Carbon Steel, and red metals
• Post-process, part flattening/leveling available
• Equipment/capabilities
- Trumpf TruPunch 5000 Automatic sheet loading, part sorting and unloading
- Full rotation on all tool stations allowing tapping and scoring of material
- Large catalog of tools and custom tooling available
CNC Bending & Forming
• Bending length up to 167 in.
• 6-Axis back gauge
• Press Force maximum of 253 US tons
• Tight Tolerances
• Vast tooling catalog
• 6-Axis back gauge
• Press Force maximum of 253 US tons
• Tight Tolerances
• Vast tooling catalog
• Equipment
• Capabilities
- Trumpf TruBend 5230
- Press Force: 253 tons
- Bending Length: 167 in.
- Press Force: 253 tons
- Trumpf TruBend 5170
- Press Force: 187 tons
- Bending Length: 167 in.
- Press Force: 187 tons
- Trumpf TruBend 5130
- Press Force: 141 tons
- Bending Length: 127 in.
- Press Force: 141 tons
- Trumpf TruBend 7036
- Press Force: 40 tons
- Bending Length: 40 in.
- Press Force: 40 tons
• Capabilities
- Variable part thickness and types, nominal max of .250” in steel
- Nominal Tolerances of +/- .015” through multiple bends
- Up to +/- .005” tolerance for single form parts.
- Open machine architecture allows large box heights and greater part flexibility
- Hemming
- High precision, consistency
- Offline programming
- Fully automatic Safety
- Efficient and ergonomic for maximum efficiency
CNC Vertical Machining
• 3-Axis vertical machining
• CNC control capabilities
• In-house fixturing and tooling
• In-house CAM programming
• CNC control capabilities
• In-house fixturing and tooling
• In-house CAM programming
• Equipment
- Doosan DNM6700 Vertical Machining Center
- Milling, Drilling, Tapping, Thread Milling, Knurling, Broaching, Counterboring, Countersinking, Pocketing, Profiling, Reaming, Facing
- Table Size: 1500 mm x 670 mm
- Max Load: 1300 kg (2866 lbs)
- Spindle to Table Distance: 150 mm – 775 mm
- Alloy Steels, Aluminum, Brass, Bronze Alloys, Carbon Steel, Copper, Stainless Steel, ABS, Acetal, Acrylic, Nylon, Polycarbonate
WELDING & ADDITIONAL FABRICATION SERVICES
• Welding/Fabricating
• Hand grinding/graining/blending/polishing
• Part Leveling/Flatting
- TIG and MIG welding in steel, stainless steel, and aluminum
- Large and small sheet metal fabrication components
- Structural Assemblies
- Heavy Weldments
- Jig/fixturing
- Stationary and articulating Resistance (spot) welding
- Many welding certifications held and maintained
• Hand grinding/graining/blending/polishing
• Part Leveling/Flatting
- Arku Flatmaser 55
- Loewer Disc 4TD-1500 (x2 machines)
- Tumble deburring
- Mechanical Assembly
- PEM pressing
- Riveting
- Rivetnut insertion
- Bulk and custom packaging available
- Full-service shipping department
- Local delivery available
- Manufacturability concept & design consultation
- Design file format
- .SLD, .STP, .DWG, .PDF, .DXF, and many more
- Cold-Rolled Steel Sheet (10ga – 24ga)
- Hot-Rolled Steel Sheet: traditional and P&O (7ga – 14ga)
- Hot Rolled Steel Plate: traditional, LQ, and P&O (.188”- 1.00”)
- High Strength Steel
- Stainless Steel
- Aluminum (various types)
- Coated Metals (galvanized, galvannealed, electro-galvanized, aluminized, painted)
- Perforated Metals
- Architectural Metals
Powder Coating
Specifications
• Powder-Coating Types
• Powder-Coating Types
- Polyurethane Polyester
- Epoxy
- TGIC Polyester
- TGIC-Free Polyester
- Primers
- Zinc-Rich Primers
- Super durable
- HAA Polyester
- Hybrid
- Specialty Finishes: Hammer Tones, Metallic, Super Grip
- Iron-phosphate conversion coating
- Spray Washing
- DI Water purification Rinsing
- Degreasing
- Zirconium Spray application